What is smart manufacturing
Intelligent manufacturing is a human-machine integrated intelligent system composed of human experts and intelligent systems. It can carry out intelligent activities such as analysis, reasoning, judgment, decision-making and other activities in the process of production and manufacturing. The use of artificial intelligence technology is widely used in all aspects. Smart manufacturing is the development direction of assembly line production workshops and automated production workshops.
What is the ECS system
The ECS system is an industrial equipment communication system that provides centralized intelligent equipment information collection and management for equipment in production workshops. The system design incorporates the CPS (information physics system) and IOT standards of the Ministry of Industry and Information Technology and has the characteristics of calculation, communication, data transmission, precise control, and remote coordination.
ECS system characteristics
1. Calculate, process and mine knowledge through network transmission to achieve seamless link and information exchange between people and equipment, equipment and equipment;
2. Provide 3D modeling of engineering production scene, physical fusion system, and physical content virtualization to ECS system through Internet of Things;
3, support OPC standard interface, can seamlessly connect with major manufacturers' logo OPCSERVER, and support non-standard protocol-driven custom development for non-standard devices at the same time;
4, unique network topology features, intuitive and clear display of the links between the nodes in the network;
5, centralized and unified management of all equipment on site, not only for automatic sensing of equipment, data acquisition, big data analysis, but also for on-site equipment performance optimization;
6, a unique real-time database framework to collect data quickly and accurately in real-time;
The main function of ECS system
1, data acquisition services
(1) ECS Server follows the standard OPC Server specification and can interface with other manufacturers' OPC Servers;
(2) ECS Server allows customers to customize protocols. Through custom protocols, ECS Server can access any manufacturer's equipment;
(3) ECS Client reads all data in ECS Server through WebService interface;
(4) ECS Client writes data into real-time data and provides index analysis;
2, real-time database
(1) Cross-platform capabilities, which can run with Windows, RedHat, Ubuntu, CentOS and other systems;
(2) Flexible distributed architecture, system architecture supports cross-platform distributed deployment, function modules and component programs can be deployed in a distributed manner according to tasks, and support online configuration and remote configuration management;
(3) Complete redundancy technology supports hardware redundancy configuration, supports multiple redundant technologies such as multiple servers, dual interface machines, dual networks, and dual channels, and supports system cluster configuration;
(4) Security and stability, adopting unified process management, built-in "watchdog" design, system processes with self-diagnosis and self-recovery;
(5) A comprehensive and open interface that provides WebService database access interfaces. Other systems such as MES and WMS can access ECS real-time databases through this interface service.
3, ECS external database interface service
(1) MES writes data service to ECS real-time database
(2) MES read ECS real-time database service
4, 3D scene display
ECS system has a very complete 3D model library, customers can manually create actual production scenarios according to their own needs;
5, 2D network topology
The ECS system can quickly build a network topology map, monitor various network communication conditions on the site, and report communication abnormalities in a timely manner.
6, indicators analysis
The ECS system provides a very comprehensive field data index analysis function, which improves production efficiency to a large extent, facilitates the client's intuitive analysis of production bottlenecks, and improves production. The ECS system's index analysis currently includes: equipment OEE, planned completion rate, actual production, and timely materials Rate and so on.
The Significance of ECS System in Intelligent Manufacturing
1. Phenomenon commonly found in traditional factories
2. Phenomenon after using the ECS system for device management
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